Precision Industrial 3D Scanning & Metrology.

On-site 3D Scanning, Reverse Engineering & Advanced 3D Printing. Based in Tamworth, providing precision data capture and rapid prototyping across the UK.

Request a Mobile Scan

Precision Range

0.2mm

Scanning Capacity

Up to 4m

Turnaround

Overnight Available

Service Area

Nationwide Mobile

Power Autonomy

8h (Self-Sufficient)

Expertise & Workflow

Metrology & Engineering

The foundation of our process is the science of precision measurement. We bring professional-grade metrology to active industrial sites.

  • On-Site Precision: Capturing high-fidelity 0.2mm data without a lab.
  • Reverse Engineering: Transforming raw point clouds into parametric CAD models.
  • Validation: Forensic scanning to validate repair or design success.

Additive Manufacturing

We bridge the digital-to-physical gap with high-performance 3D printing, moving from scan to finished part in record time.

  • Industrial FDM: Functional parts in high-strength materials (CF-ABS/ASA/Nylon).
  • 16-Color Capability: Multi-material FDM for integrated branding.
  • High-Precision SLA: Resin printing for intricate engineering details.
  • Flexible Solutions: Multi-color TPU and PEBA for gaskets and seals.

Metrology & Engineering Services

Mobile 3D Scanning

High-accuracy on-site acquisition for parts and structures up to 4 meters.

  • Self-Sufficient: Independent mobile station with 8h battery autonomy.
  • Safety First: Cable-free operation with integrated LED lighting.
  • Non-Intrusive: Scanning without interrupting machinery workflow.

Reverse Engineering

Precision conversion of point clouds into functional, manufacturing-ready geometry.

  • Data Export: STL/OBJ mesh and optimized cloud data.
  • Feature Extraction: Parametric reconstruction with CAD overlay validation.
  • Assembly Modeling: Decomposition of complex scans into discrete parts.

Rapid Turnaround Production

Engineering-led additive manufacturing for industrial timelines and emergencies.

  • Overnight Service: Emergency 3D printing for critical downtime.
  • CAD Optimization: Model refinement to ensure part strength.
  • Low Volume: Cost-effective runs (1-50+ parts) without tooling.

Industrial Projects

HMI Protective Housing

Custom multi-material solution for Ocado industrial control units.

  • Material: Impact-absorbent TPU friction fit.
  • Design: 3D scanned for sub-millimeter precision.

Legacy Part Recovery

Custom ABS-GF filter housing for IBS tanks engineered for resilience.

  • Performance: Glass Fiber reinforced composite.
  • ROI: Direct reduction in procurement lead times.

Validation Metrology

Automated high-fidelity data capture for component wear analysis.

  • Accuracy: 0.2mm precision tracking station.
  • Application: Dimensional inspection reporting.

Chassis Reengineering

Digital twin development for CNC tube bending and chassis production.

  • Precision: Laser-scanned alignment.
  • Output: STEP/IGES CAD solids.

OEM-Spec Component Design

Custom housing for rocker switches integrated into existing mounting plates.

  • Process: High-precision SLA resin printing.
  • Integration: Authentic OEM finish and fitment.

Structural Tooling

Custom-engineered clamping system designed for industrial load-bearing.

  • Load Rating: Verified 500kg holding force.
  • Reinforcement: Threaded inserts embedded mid-print.

Technical Inquiries

Based in Tamworth, Staffordshire. Specialized in high-accuracy data capture for manufacturing and upfitting across the UK.

Email: enquiries@upfitdesign.co.uk